To ensure the consistent performance of heat-treated products during the swift induction heating process, a series of strategic actions should be implemented on the production line:
Enhanced Heating Techniques:
The casing pipe facility should adopt continuous heating steel bridging technology to mitigate the issue of low steel temperatures, thereby increasing the yield of steel products. Implement computer-controlled start and end of steel technology; utilize dual-frequency power to regulate the temperature at the steel pipe ends; and employ rotating joints to significantly enhance longitudinal temperature uniformity.
Uniform Speed Conveyance:
Employ state-of-the-art steel conveyors to maintain a steady steel speed, crucial for the rotation of steel tubes and large-size bars at a constant velocity. The transmission mechanism should incorporate a variable frequency drive to bolster the stability and reliability of the system. This is a pivotal factor in ensuring uniform longitudinal temperature during rapid heating.
Sophisticated Temperature Control Systems:
Integrate an advanced and dependable heating temperature control system with a closed-loop homemade system, which is currently considered the premier temperature management solution. The control system for the oil casing manufacturer should encompass elements related to heating temperature, including power and steel speed, enabling precise control over the heating temperature levels achieved.
By integrating these measures, the production line can achieve a more uniform and stable heat treatment process, which is essential for the quality and performance of the final heat-treated products.
