USI employs a meticulous quality assurance framework to meticulously scrutinize raw materials and conduct thorough product testing throughout the manufacturing process. This approach ensures that every tube adheres to stringent quality benchmarks and is deemed fully compliant before leaving the factory. The quality control protocol encompasses several key stages:
Supplier Evaluation and Selection:
Adhering to GB/T19001-2000-ISO9001:2000 and API standards, the company meticulously evaluates and selects suppliers to ensure the raw and auxiliary materials used are of the highest quality. The Quality Management Department's raw material inspector conducts inspections to prevent the use of substandard materials and components.
Casing Pipe Diameter Inspection:
This procedure is designed to assess the pipe's straightness and identify any bulges or irregularities in the pipe wall.
Final Product Quality Check:
Quality control personnel meticulously examine the finished products to ensure they are free of visible defects and conform to the specified parameters and length requirements.
Tubing Collar Dimension and Appearance Audit:
Quality control staff meticulously inspect the dimensions and surface condition of the steel pipes to guarantee they meet the established standards.
Hydrostatic Testing:
The pipes are subjected to hydrostatic testing, where they are filled with water under pressure to verify their structural integrity and leak-proof nature.
Physical and Chemical Analysis of Casing Collars:
This examination involves analyzing the chemical composition, mechanical properties, and metal structure of the materials used in the pipes to ensure they meet the necessary quality criteria.
Casing Pipe Thread Verification:
Production staff conduct a physical inspection of the threads post-manufacturing to ensure they meet the required specifications.
By adhering to these comprehensive quality control measures, USI ensures the reliability and excellence of its products, maintaining a high standard of customer satisfaction and industry compliance.