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Hot Induction Bend

Bend Type:Pipe Bend, Steel Pipe Bend, Hot Bend, Induction Bend, Induction Hot Bend
Material: Carbon Steel --- API 5L, ASME B16.49, EN 10218     Alloy Steel --- ASTM A234
                  Stainless Steel --- ASTM 312/403 304/304L/316/316L/613Ti/321/317L/310S
Specification: NPS from 1/2'' to 72'', DN from 15 to 1800,
                          WT: <120mm
SCH 40/80/XXS
Bend Radius: 2.5D/3D/4D/5D/6D/7D/8D/9D/10D
Bend Angle: 15/30/45/60/90/135/180 deg
Surface: Light Oiling, Black Painting, PE /3PE Anti-corrosion Coating
Packing: Packed in Wood Cabins/Wood Tray

   Introduction

Pipe Diameter (O.D)

min. 2” (60,3 mm); max 60” (1524 mm)

Seamless Bend

(1/2″- 24″)

ERW / Fabricated/ Welded Bend

(2″- 36″)

Radius

min. 100 mm; max. 11000 mm

Wall thickness

max. 200 mm

Hot Bend Heating system

max. 1030 KW

Bending capability

15,000 metric tons per year

Wall Thickness

3mm- 40mm / SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS

Pipe Bend Radius

R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom

Straight Length L

300mm and 1500mm

Pipe Bend Angle

0°- 180°

Hot Induction Bend manufacturering Standards

· DIN, ASTM, ASME, MSS, EN, and JIS codes and standards

· ASME: ANSI B16.9, ANSI B16.28, MSS-SP-43

· DIN: DIN2605, DIN2615, DIN2616, DIN2617, DIN28011

· EN: EN10253-1, EN10253-2

Pipe Bend Standards

· ASTM A403- ASME SA403 – Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings

· ASME B16.9 – Factory-Made Wrought Fittings Buttwelding

· ASME B16.25 – Buttwelding Ends ASME B16.28 – Wrought Steel Short Radius Elbows and Buttwelding Returns

· MSS SP-43 – Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications

· ASME B16.49 – factory-made carbon steel Pipe bend

Production Grades

Carbon Steel, API 5L, ASTM A106 Grade B, Stainless Steel, Alloy Steel, Duplex, Nickel Alloys, Low temperature Steel, Copper, Cupro Nickel, Inconel, Monel, Hastelloy

Value Added Services

Epoxy & FBE Coating, Hot Dipped Galvanizing, Electro Polish, Sand Blasting, Threading, Soldering

Stainless Steel Hot Induction Bend

ASTM A403 WP316/316L, ASTM A403 WP304/304L, ASTM A182 F316L, 304L, DIN 1.4301, DIN1.4306, DIN 1.4401, DIN 1.4404

Carbon Steel Hot Induction Bend

ASTM A 234 WPB , WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70

Alloy Steel Hot Induction Bend

ASTM / ASME A/SA 234 Gr. WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 91

Nickel Alloy Hot Induction Bend

ASTM / ASME SB 336 UNS 2200 ( NICKEL 200 ), UNS 2201 (NICKEL 201 ), UNS 4400 (MONEL 400 ), UNS 8020 ( ALLOY 20 / 20 CB 3, UNS 8825 INCONEL (825), UNS 6600 (INCONEL 600 ), UNS 6601 ( INCONEL 601 ), UNS 6625 (INCONEL 625), UNS 10276 ( HASTELLOY C 276 )

Duplex & Super Duplex Hot Induction Bend

ASTM A 815, ASME SA 815 UNS NO S31803, S32205. UNS S32750, S32950. Werkstoff No. 1.4462

Manufacturer of induction bend

· Bending of single-length pipe spools in multiple radius (2D, 3D, 5D)

· Providing pre-fabrication of high-pressure piping systems

· Heat treatment (normalizing, stress relieving, tempering, water quenching…)

· End: weld end, plain end preparation and tapering

· Grit blasting and painting

· Pickling and passivation

· Internal and external coating ( FBE, PE, PP, concrete weight coating…)

Inspection for ASTM A420 WPL3 Bend

· Visual the surface finish of 3D bend body. Such as die marks, dents, porosity, undercuts.

· Measure dimensions like OD, inner diameter, wall thickness, and radius

Marking Sample

12″ Sch40 90 Degree 3D SMLS ASTM A420 WPL3 ASME B16.9

We Export to

Contact our sales representative in following locations:

· UK

· USA

· Germany

· UAE

· Singapore

· Malaysia

· Philippines

· Saudi Arabia

· Indonesia

· Qatar

· Vietnam

· Australia

· Korea

· Nigeria and many others


   Hot Induction Bend Weight Calculation

Check Induction bending process and dimensions, do not forget to compare our price with other hot induction bend manufacturer in India
Weight Calculation Formula of 5D Bend
W=0.0387 * S( D – S ) * 5* D/ 1000
W = Weight (kg/piece).
Sch = Thickness Schedule.
D = Nominal Diameter.
5D Bend Weight
Coating of ASTM A106 Gr.B Induction Bends


   HCoating of ASTM A106 Gr.B Induction Bends

Phenolic Epoxy Coating

Food Grade Epoxy Coatings

3LPE Coating

Fusion Bonded Epoxy Coating (FBE Coating)

Internal & External Coating

Halar Coatings

Glass Flake Coatings

Any Liquid Epoxy Coating

PTFE Coating

Elastomeric Polyurethane Coating


   Difference Between Hot Bend and Cold Bend

Cold Bend

Hot Bend

All types of bending without heat

Type of Hot Induction bending for precise dimensions

Low cost

It will cost you high compared to cold bending

Bend to radically is not possible

It can be bent easily

Cold bending suitable fpr small bore

Hot bending is done for larger dia piping systems


   Difference Between Hot Bend and Cold Bend

Induction Bending Machine

I B Mc 1

I B Mc 2

I B Mc 3

Size of Pipe

3” - 14”

4” - 36”

4” - 48”

Bending Radius (mm)

1780

4575

7320

Thickness (mm)

5 - 50 UpTo 14” Dia Pipe

6 - 36 for 26” - 36” Dia Pipe

8 - 32 mm for 38” - 48” Dia Pipe




Looking forward to your favourable inquiry!

  Manufacture Process

  Equipment


If you have any inquiries and questions, please contact United Steel Industry Co.,Ltd

at any time. Thanks in advance. Welcome! Email :Sales@united-steel.com

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